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Process Engineer

  • Madison, WI

Point One

Process Engineer


  • Provide engineering and production support to die casting operations by developing and maintaining robust processes, while striving to achieve lowest cost and highest quality production methods
  • Ensure that customer specified quality levels are met or exceeded
  • Support launch of new products through APQP launch process as needed
  • Responsible for overseeing all activity associated with the die casting process to include design, simulation, build of mold and trim tools; process development of the die casting process; technical choice and use of perishables (lube, sleeves, tips, spray manifolds, etc.)
  • Perform launch activity to design, document, and develop new castings in aluminum alloy
  • Implement cost reduction ideas or projects, which increase uptime, reduce scrap, and increase throughput
  • Practice continuous improvement of key casting systems such as mold, lubrication, ladling metal, extraction and process monitoring
  • Identify, requisition and implement equipment to support the production of new or existing processes in a timely and cost-effective manner
  • Identify bottlenecks, increase throughput, reduce inventory and non-value added activity
  • Support launch teams in the development of APQP documents such as inspection sheets, process flow, PFMEA, and control plans
  • Implement both internal and external change requests including cavity replace


  • 3+ years engineering experience in manufacturing environment, preferably in casting, injection molding, machining, or light assembly
  • Problem-solving skills
  • Project management skills
  • Computer literate with the ability to learn new software quickly

  • Max. file size: 300 MB.

Let's get started!

Jared Smerchek

President/Manager of Recruitment
Metal Casting

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